Part 1 -
Prep, Parts and Removal
by Matt Rose
7/24/04
he project was to take
an SOHC 1.6 liter v-tech D16z6 out of a 1994
Honda Del Sol and then put in a DOHC 2.2 liter
v-tech H22A4 from a 2000 Honda Prelude. The
1.6 liter put out 125 hp at the crank and ran
around 14.9-15.2 in the quarter mile. The 2.2
liter H22A4 put out 220 hp at the crank.
The first step was to figure out what parts
were needed. So I did some research and came
up with a list of the main parts needed to do
the swap.
1.
Engine: H22A4
2. Transmission: 5-speed out of a Prelude
or Accord
3. Custom Axles
4. ECU |
5.
Motor Mounts
6. Shift Linkage
7. Slim Radiator Fan
8. Wire Harness |
Now it was time to get into the fun and start
some of the work! In an effort to save the paint
I took off the front clip, fenders and hood.
This also gave me more space to work in. After
that was done I drained the coolant and took
out the radiator assembly. Then I put the car
up on jack stands, took off the wheels and disconnected
the battery. Now it was safe to start unplugging
the engine harness from the car. There are two
sets of plugs located at the shock towers, then
one wire that connects the alternator to the
fuse box.
The fuel lines can be disconnected from the
fuel rail. Both will leak fuel out; you can
pinch the rubber hoses with vice grips to minimize
leaking fuel. Next I disconnected the vacuum
lines that run from the engine to places on
the fire wall like the brake booster emissions
canister. Be sure to remember where all this
stuff goes!
When
it was time for the suspension to be taken out,
I loosened the lower ball joints and the steering
tie rod ends. Then I took off the axle spindle
nuts and was ready to take the axle out. I unbolted
the exhaust and the collector, and the engine
was almost ready to drop out. At this point
I needed an engine hoist to remove the engine
properly. I put the hoist into position and
chained it to the engine. I was sure to not
just bolt it to the intake. I found some good
spots to bolt the chain up so the weight was
distributed evenly. When the engine was secure
I started unbolting the motor mounts. There
are five of them: the tranny on the pass side,
the heavy mount on the driver's side, the rear
mount in the middle of the fire wall, and one
more either side on the underside of the two
frame rails. Then I removed the engine slowly.
Remember: if something is still connected you
can disconnect it before it breaks.
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