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It is always a good idea to disassemble things even if new, just to confirm they are as they should be. There are photos showing where the stock downshift timing valve is located, and it needs to be removed for race trans applications. Also, photos show the location of the converter feed passage, and the pump priming valve roll pin, which needs to be staked in place, or replaced with a better pin to secure it in place. I again apply a good amount of gel lube to the front pump Teflon sealing rings.

After the pump is ready, I like to use a guide pin to align the pump gasket and install the pump with. When using the Ultra-Bell, always use some RTV sealant under the bolt heads as it will prevent headaches later! Always use a torque wrench as well, on ALL fasteners in a trans. Once the pump was on I used a caliper to measure the end play, which can be adjusted with shims at the pump, or under the rear Torrington bearing at the output shaft. Then, I installed the late-model rear support, along with the correct gasket, and plate under it as well. The photo (right) shows the difference in the early and the late supports, as well as the gasket and plate. Use only the late-model support with the gasket/plate if you are using a dual-passage brake. Another photo shows the inside of the case, and identifies the dual feeds, and also where the crescent air bleed comes in to the case, behind the reverse piston.

Then, I disassembled the valve body, again to confirm all was okay, and then installed it to the case, being sure to line up the tube from the body to the case, and the shift linkage pin into the manual valve. The photo (left) shows the orientation of the shifter linkage inside the trans. After torquing the valve body, the filter extension and filter were installed, along with a deep cast-aluminum pan, which holds an additional two quarts of ATF.

Then, the low band was adjusted. The correct procedure is to tighten the center bolt in to 72 inch/pounds, then back it out 3 1/2 to 4 turns, and snug the lock nut. At the same time, I snugged the outer lever on the 2-piece shift lever. Then, the tailshaft housing was installed.

That pretty much wraps up the build of Jok's 1.76 trans, which should be bulletproof for his Back-2-Basics Vega.

SOURCE BOX:

Oldani Motorsports
328 Drynan Drive
Waterloo, Iowa 50701-1622
oldani@forbin.net
319-233-5677 (8-10 PM Central time)

 

Previous Stories
Back-2-Basics, part 5 — 5/7/03
This month we update the budget, install Lexan windows, finish the wiring and install some fuel system parts
Back-2-Basics, part 4
— 4/7/03
Safety - Suspension - Wiring
Back-2-Basics, part 3
— 3/7/03
Now we are getting somewhere
Back-2-Basics, part 2
— 2/17/03
We visit a swap meet
Back-2-Basics, part 1 — 2/7/03
We put a 10-second car on the strip for under $12,500 (At least we'll give it a heck of a try!)

 

 









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